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Advanced development of the nested fiber filter

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Battelle and DOE have been developing the Nested Fiber Filter for high-temperature, high-pressure particulate control as applied to advanced coal-fired power systems. The current program represents a focused effort to develop cleaning techniques for the NFF at pilot plant scale. The filter consists of a 10-inch deep nest of stainless steel fibers collecting particles as dendrites on individual fibers. Tests with a 6-sq ft Nested Fiber Filter (NFF) have demonstrated greater than 99% particulate capture over a limited number of operating hours. Design, development, and testing a 6-sq ft module proceeded in three sequential stages. The NFF test module was integrated with a fluidized bed combustor to provide a realistic particulate laden gas to the NFF. Initial problems with gas and particulate bypassing plus ineffective cleaning by acoustic drivers led to a series of tests on a 1.5 sq ft section of the NFF. The fiber bed was slightly compressed to further prevent voids forming at the side walls during the vibration cleaning cycle. A mechanical vibrator was coupled with the pulse combustor to effectively clean/regenerate the NFF over a limited number of cycles. Testing resumed with the 6-sq ft test module and the above modifications. Two tests totaling 15 hours of operation and 14 repetitive cycles are summarized here and demonstrated the NFF performance. The preliminary engineering and economic evaluation showed the NFF to be cost-competitive with the ceramic cross-flow filter and the granular bed filter. Capital cost for a NFF on a 330 MW PFBC is estimated to be $42.9 million or $130/kW. The total plant cost for a PFBC system including the NFF is estimated to be $1,274/kW. This compares to $1,261/kW for a PFBC plus ceramic cross-flow filter or $1,351/kW for a PFBC plus granular bed filter.

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Last Updated September 29, 2016, 16:46 (LMT)
Created September 29, 2016, 16:46 (LMT)
Citation Litt, R.D.; Glover, R.C.; Raghavan, J.K. ---- Roy Long, Advanced development of the nested fiber filter, 2016-09-29, https://edx.netl.doe.gov/dataset/advanced-development-of-the-nested-fiber-filter
Netl Product yes
Poc Email Roy.long@netl.doe.gov
Point Of Contact Roy Long
Program Or Project KMD
Publication Date 1993-5-1