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Test and evaluate the tri-gas low-Btu coal-gasification process. Final report, October 21, 1977-October 31, 1980

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This report describes the continuation of work done to develop the BCR TRI-GAS multiple fluidized-bed gasification process. The objective is the gasification of all ranks of coals with the only product being a clean, low-Btu fuel gas. Design and construction of a 100 lb/h process and equipment development unit (PEDU) was completed on the previous contract. The process consists of three fluid-bed reactors in series, each having a specific function: Stage 1 - pretreatment; Stage 2- - gasification; Stage 3 - maximization of carbon utilization. Under the present contract, 59 PEDU tests have been conducted. A number of these were single-stage tests, mostly in Stage 1; however, integrated PEDU tests were conducted with a western coal (Rosebud) and two eastern coals (Illinois No. 6 and Pittsburgh seam). Both Rosebud and Pittsburgh seam coals were gasified with the PEDU operating in the design mode. Operation with Illinois No. 6 seam coal was also very promising; however, time limitations precluded further testing with this coal. One of the crucial tasks was to operate the Stage 1 reactor to pretreat and devolatilize caking coals. By adding a small amount of air to the fluidizing gas, the caking properties of the coal can be eliminated. However, it was also desirable to release a high percentage of the volatile matter from the coal in this vessel. To accomplish this, the reactor had to be operated above the agglomerating temperature of caking coals. By maintaining a low ratio of fresh to treated coal, this objective was achieved. Both Illinois No. 6 and Pittsburgh seam coals were treated at temperatures of 800 to 900 F without agglomerating in the vessel.

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Last Updated September 29, 2016, 16:27 (LMT)
Created September 29, 2016, 16:27 (LMT)
Citation Zabetakis, M.G. ---- Roy Long, Test and evaluate the tri-gas low-Btu coal-gasification process. Final report, October 21, 1977-October 31, 1980, 2016-09-29, https://edx.netl.doe.gov/dataset/test-and-evaluate-the-tri-gas-low-btu-coal-gasification-process-final-report-october-21-1977-oct
Netl Product yes
Poc Email Roy.long@netl.doe.gov
Point Of Contact Roy Long
Program Or Project KMD
Publication Date 1980-12-1